Operating from an expansive 400,000 square foot facility, Solico Tanks combines advanced machinery with meticulous craftsmanship to engineer tanks that are unparalleled in quality. This dive into the manufacturing processes at Solico Tanks illuminates the meticulous care and cutting-edge technology that forge tanks capable of enduring the toughest environmental conditions.

SMC Production Process The journey of a Solico Tank begins with the creation of Sheet Molding Compound (SMC), a composite material known for its strength and durability. This critical stage sets the tone for the quality of the final product.

Solico's proprietary SMC formulation merges high-strength glass fibers with premium resins and fillers, producing a material that's both lightweight and exceptionally strong. The precision-controlled production process ensures consistent quality, laying a robust foundation for the GRP panels that form the structural heart of the tanks.

The SMC Production Process is the cornerstone of Solico GRP tank manufacturing. It begins with a meticulously orchestrated mixture of high-grade resin, finely chopped glass fiber strands, and carefully selected additives, each component playing a critical role in determining the final quality of the tank.

At Solico, this process is not left to chance; the proportions are managed with scientific precision, ensuring each batch of SMC is homogeneous, offering consistent performance across all panels.

Crafting SMC is an art that Solico has refined over years of dedicated research and development. The raw materials undergo a series of checks for purity and potency before they are introduced into the production cycle.

Once mixed, the compound is spread evenly to create sheets of uniform thickness, which are then compressed to expel air pockets and ensure integrity. This stage is crucial as it affects the moldability, cure time, and structural attributes of the final product.

As the SMC cures, it develops the mechanical properties required for robust water storage solutions. The tensile strength, flexural modulus, and impact resistance are carefully monitored to align with the rigorous standards that Solico Tanks has set for its products.

The result is an SMC that not only promises high performance but also delivers on the low maintenance and longevity that Solico Tanks are renowned for.

This attention to detail during the SMC production ensures that the GRP tanks can withstand diverse climatic conditions, resist corrosive chemicals, and endure the test of time. Solico’s dedication to excellence in the SMC production phase guarantees that each GRP panel tank is not just a container for water but a durable asset that contributes to efficient water management systems globally.

By setting such high standards from the outset, Solico ensures that their GRP tanks are built to last, embodying the company’s ethos of quality, reliability, and sustainability. Each tank is a testament to the trust and assurance that Solico offers to its clients, making it clear why Solico Tanks stand out in the market.

GRP Panel Hot Press Molding Transitioning from raw SMC to GRP panels involves the sophisticated technique of Hot Press Molding. At Solico Tanks, this process is a testament to the fusion of innovation and efficiency.

Under the precise application of heat up to 150oC and pressure up to 2,000 tons, the SMC is transformed into GRP panels that boast uniform density, superior dimensional accuracy, and a sleek finish. The panels emerge from the press with inherent strength and resilience, ready to form the backbone of a Solico Tank.

The Hot Press Molding process at Solico Tanks is a masterclass in precision engineering. This critical phase in manufacturing GRP panels is where the pre-prepared SMC is placed into meticulously crafted molds and subjected to high temperatures and pressures.

It's a delicate balance; too much heat or pressure could compromise the panel, too little and it won't cure properly. The expertise of Solico’s technicians shines here, as they monitor the process to ensure that each panel meets the exacting specifications required for premium water storage solutions.

As the SMC cures within the press, the resin matrix cross-links around the glass fibers, creating a material with exceptional tensile strength and rigidity. The controlled environment ensures no variations in thickness, density or fiber distribution, which are critical for the structural integrity of the tanks.

The uniformity achieved here is unparalleled, ensuring that when the panels are assembled into tanks, they will have an optimal fit with no weak points. Hundreds of thousands of panels are manufactured each year using the same process, and it is crucial to maintain a Zero defect policy since a GRP tank with thousands panels acts like a Chain; where the strength of the whole system is equivalent to the strength of its weakest link; hence comes the focus on Quality and product output consistency.

The result of this precise molding process is a GRP panel with a smooth, hygienic surface that is resistant to algae and bacterial growth, which is crucial for tanks intended for storing drinking water.

Furthermore, the high glass-to-resin ratio achieved through this process gives Solico Tanks their characteristic durability and resistance to environmental aging. These GRP panels not only form the backbone of a Solico Tank but also represent the company's dedication to delivering water storage solutions that are built to last.

GRP Panel Drilling Process Once molded, the panels undergo drilling to prepare for assembly. Solico Tanks employs fully automated drilling stations that ensure pinpoint accuracy for bolt holes and cutouts, essential for the tank's structural integrity.

This phase is as much about precision as it is about maintaining the integrity of the panel's surface, which is crucial for the tank’s longevity and leakage prevention.

In the GRP Panel Drilling Process, each panel from Solico Tanks undergoes a meticulous process to ensure precise dimensions for assembly. Automated drilling stations, equipped with advanced CNC machinery, perform the drilling operations.

These machines are calibrated for high precision to ensure that every hole is placed correctly, guaranteeing a seamless fit during tank assembly. This accuracy is vital for the structural soundness of the tank, ensuring even distribution of stress across all connecting points.

The quality control measures in place during the drilling process are stringent. Panels are routinely inspected post-drilling to confirm that the integrity of the material is maintained, ensuring no microfractures or stress points that could compromise the tank in the long term.

This careful attention to detail reinforces the longevity of the tanks, ensuring they can withstand years of service without fail. The precision drilling not only facilitates a flawless assembly but also contributes to the overall structural resilience of Solico Tanks, ensuring that each tank is robust, reliable, and ready for long-term use in any application.

Thermal Insulation of GRP Panels Thermal regulation within water tanks is pivotal for maintaining water quality. Solico Tanks addresses this through the innovative Cover Sheet Thermoforming process, which insulates the GRP panels, making them suitable for a wide range of climatic conditions.

This insulation is critical for preventing condensation and temperature-induced stress on the stored water, thereby ensuring its purity and usability.

The innovative Cover Sheet Thermoforming process used by Solico Tanks is essential for enhancing the thermal insulation properties of GRP panels. This advanced technique involves molding a thermal insulating layer onto the panels under controlled heat, which creates a barrier against external temperature fluctuations.

Such a layer is integral in maintaining the internal water temperature, ensuring that it remains stable despite the ambient conditions, which is particularly crucial in regions with extreme temperature variations.

Furthermore, this insulation contributes to the energy efficiency of the water storage system, reducing the need for additional heating or cooling resources to maintain water at a usable temperature.

This process, emblematic of Solico's commitment to innovation, not only protects the water quality but also extends the lifespan of the tank by mitigating thermal expansion and contraction, which can stress the material over time. The result is a water tank that provides consistent performance, ensuring that the water remains at a quality compliant with health and safety standards.

Conclusion Solico Tanks are not just a product; they are a promise of innovation, quality, and durability. For comprehensive water storage solutions that stand the test of time and environment, look no further than Solico Tanks. Contact us today to invest in the pinnacle of water storage technology.

Solico Tanks epitomize a legacy of trust and excellence in the water storage industry. They are not merely containers but a testament to pioneering technology and enduring resilience.

Every tank crafted in our facilities is a reflection of our commitment to delivering superior water storage solutions across diverse climates and conditions. Embrace the Solico assurance of a product that transcends the ordinary, providing reliability and performance that customers can count on.

Step into the future with Solico Tanks, where each product is an investment in sustainable, cutting-edge water storage solutions. Connect with us and elevate your water storage strategy to new heights.